The packaging is everything you need when it comes to advertising your product. There are numerous ways to package merchandise, and the leading method or design among them, in terms of ease, is a folding carton. These packages also allow you to maximize the customizability opportunities when it comes to presenting your brand. To properly select a suitable type of box, you should always consider the following questions about boxes.
How does the material affect design?
The highlighting feature of custom Folding Cartons is that it can be printed, cut and creased, and erected into a wide range of shapes by folding, gluing, and interlocking. The strength of boxes is particularly important, and this is reflected in numerous ways - for instance, stiffness, folding, strength, and the endurance of the carton to compression. Durability is important in diverse ways at every stage of printing, cutting, and creasing. The choice of fiber, mineral pigment, and other treatments should be considered sensibly wherever consumable products are packed in direct contact or proximity to the packages. The properties of boxes can be amplified through the use of plastic laminations, surface coatings, and impregnations - to give properties such as heat sealability, heat resistance, water-resistance and moisture protection, grease resistance, and product release.
How are they designed to guard the product?
When it comes to folding carton designs, product protection and preservation depends on the product as well as the methods of packing and its distribution. The design features associating with performance include the choice of packages and their strength, which in turn is determined by grade and breadth. Detailed requirements may need structural features such as the necessity to be sift-proof or liquid-tight and provide ease for opening and reclosing. Product protection may require boxes with a plastic extrusion coating or lamination. In addition to the strength of packages, the structural design also contributes strength through the use of features such as double or cavity walled panels and the design of closures.
How is the carton profile produced?
Folding Carton boxes is an important step that is supported by cutting and folding in register with the printed design using a die made of metal. The diet consists of sharp cutting rules to cut the box profile, perforations, and windows. The channel of the crease is shaped by having a channel cut in a distinct backing material applied to the cutting plate so that the board is enforced into the channel. When cutting takes place from the roll, it may be carried out either with a flat form or from a circular cylinder mounted form.
Trimming and hot foil imprinting topographies in a design may be carried at the same time as creasing. As a concern of cutting and creasing a certain number of cartons, waste must be get rid of. This is done by undressing, and it is usually carried out routinely using a stripping unit on the creasing machine.
How are cartons packed?
Pre-glued boxes are erected, filled, and closed by the end-user. Boxes can be erected, filled, and closed by hand at speeds up to, for example, 20 packages in a minute. Many operations may require greater speeds, and a vital benefit of the foldable box is that whatever the packing speed is compulsory, there is a motorized system accessible. Automatically aided packaging with some of the operations, like product addition, is carried manually. It can be achieved at speeds of up to 40-60 packages in a minute.
Speed is not the only thing that needs consideration. Depending on the mix and range of box sizes required to be packed within a given time, it may be that carton or product changeover time is a more critical requirement that has to be met. Various styles of the pack can be used, for instance, corrugated fiberboard outer cases and box trays or sleeves. Groups of individual boxes can be shrink or stretch-wrapped in plastic film. Some types of the secondary package can be designed to be shelf-ready that are suitable for direct placement in retail displays.
How are cartons printed?
The most common Folding Carton Printing process today are offset lithography and flexography. In production, boxes are usually printed in sheet form whilst flexographic printing is mainly carried out on presses of reel-fed. Every type of printing, except digital, needs a printing surface. The ink is shifted to the surface of the boxes. In offset lithography, only image areas accept ink, and non-image areas cast-off the ink. The inks normally used are viscous oil-based inks that dry by oxidation.
In flexography, the image is elevated above the surface of the plate. The image is toughened in those fragments of the surface to which ink is to be applied. The inks are similarly solvent-based, and UV preparations are also used. Moreover, Letterpress and silkscreen printing are also used to a limited extent.
It is always a good option to gather knowledge about the products you are going to deal with in the future. This will not only increase your product knowledge about the product but also will help you in many other ways. By reading the answers to some of the most frequently asked questions about Folding Carton, things might be clear to you now more than ever before.